Sustainable Mats Manufacturing: Embracing the Global Recycled Standard (GRS)

In the ever-growing eco-conscious world today, the demand for sustainable products is booming, and recycled mats and rugs are leading the way, as they are the most popular basics. In this article, we will uncover one of the most sustainable types behind the thriving carpet manufacturing industry. Let's dive in!

Understanding Rug Manufacturing

Rug manufacturing (or mat manufacturing) is a complex process that combines creativity with technical skill. Both traditional and modern methods of rug manufacturing rely on weaving fibers into detailed, intricate patterns. The pursuit of recycled mats creates exciting new opportunities for home design while reducing waste.

The Process of Creating Recycled Mats and Rugs

1. Collection of Recycled Materials: It all begins with the collection of recycled materials, primarily polypropylene plastics, which are found in everyday items such as water bottles and shopping bags. These materials are sorted and gathered to begin their second life as useful household products.
2. Cleaning and Processing: Next comes the cleaning and processing stage. The collected plastics are thoroughly cleaned to remove any dirt or contaminants. Once purified, they are chopped into small pieces and melted down into a thick liquid. This liquid is then cooled and formed into small pellets, ready for the next step.
3. Design and Coloring: During the design and coloring phase, creative decisions have a significant impact on the final appearance of the rug. The pellets are mixed with high-quality dyes to achieve the desired color palette, ensuring rich, long-lasting hues that resist fading.
4. Weaving: During the weaving process, the colored pellets are melted again and extruded into strong, flexible yarns. These yarns are then woven into looms to create intricate patterns, resulting in beautiful and durable rugs and mats suitable for both indoor and outdoor use.

How to Choose Recycled Rugs (Mats): Aiming for the Global Recycled Standard (GRS)

When selecting eco-friendly rugs or mats, it's essential to look beyond just the use of recycled materials. One of the most trusted and comprehensive certifications in this space is the Global Recycled Standard (GRS). This voluntary international certification ensures products labeled as “recycled” meet stringent environmental, ethical, and chemical criteria.

The GRS goes far beyond simply verifying the presence of recycled content. It applies to every stage of the supply chain, from the sourcing of post-consumer or post-industrial recycled materials to the final manufacturing, packaging, and distribution of the product. This means that when you choose a rug or mat certified under GRS, you're not only investing in sustainability but also supporting responsible production practices.

Are you looking for a rug (mat) manufacturer with GRS certification? Contact Us.

At Zhejiang Broadway Textile, we were founded on the belief that we can redefine textile manufacturing through eco-conscious innovation and social empowerment. Since 2011, we've been dedicated to transforming raw materials into products that enhance lives while protecting our planet. Our mission extends beyond mere production: we are crafting a future where every thread tells a story of responsibility and resilience.